Sole Source - Climax Portable, Flange Facer and Hydraulic Power Unit (HPU)

Active

Contract Opportunity

The purpose of this synopsis is to provide notice of Naval Information Warfare Center (NIWC) Atlantic's
intent to award a Firm-Fixed-Price purchase order on a noncompetitive basis to CLIMAX PORTABLE for
1 CLIMAX 105215 FLANGE FACER, MODEL FF8200 ID CHUCK HYD TURNING ARM C-WEIGHT METAL 1ea
2 HP 93724 LAPTOP, MODEL HP1000 208-230V CONTROLS PENDANT C050 H050 1ea. The Government
intends to negotiate solely with CLIMAX PORTABLE under the authority of FAR 13.106-1(b). A Request For
Information was posted to the Government Point of Entry on 9/18/2024 until 10/9/2024 for the following
Requirement for the Flange Facer and HPU of Armored Military Vehicles.

Machine Performance Ranges
ID Mounting range45 - 120 inches (1143.0 - 3048.0 mm)

Facing diameter range 45 - 120 inches (1143.0 - 3048.0 mm)
Milling diameter range 45 - 120 inches (1143.0 - 3048.0 mm)
Grinding diameter range 45 - 120 inches (1143.0 - 3048.0 mm)
Swing diameter @ minimum with feedbox on end of arm84.7 inches (2151.4 mm)
Radial tool slide travel 12 inches (304.8 mm)
Axial tool head travel 4 inches (101.6 mm)
Depth required inside bore for ID chuck
(± 0.25 inches (± 6.4 mm) is travel of leveling foot)12.13 ± 0.25 inches (308.1 ± 6.4 mm)
Feed Rate 0.002 - 0.040 in/rev (0.051 - 1.016 mm/rev)

Rotational Drive System
Drive type Hydraulic drive with
pinion and internal ring gear

Pinion gear to ring gear reduction 7.429:1
Single point turning speed range:
2.8 - 14 RPM
Milling & grinding speed ranges (with 150:1 reducer):0.002 - 0.374 RPM
Power input requirements10 gpm@1200 psi 37.9 L/min @ 8273 kPa

Testing Data - Flatness at 82 inch (2083 mm) diameter: 0.0068 inches (0.17 mm)
On a dedicated fixture made of A-36 steel in a controlled environment with single point machine, after
warm-up.

TOOL CONFIGURATIONS
Single-Point Machining Only
1. Base Package
Rotary table, tool kit, operator's manual
2. Feed Assembly
Pneumatic Feed Assembly w/ Remote Air Control
3. Drive Motor Assembly
Hydraulic Drive Assy w/ Feed Conditioning Unit
- DOES NOT INCLUDE MOTOR
(Hydraulic drive system includes: Hyd motor
mount, hoses, fittings, rotary union, feed trip valve,
cam, and feed pneumatic conditioning unit.)
4. Hydraulic Motor for Rotary Table Drive (If Hydraulic drive is
selected in step 3). Rated at 10 gpm, 1200 PSI
18.7 cu in (306.4 cu cm), 2.8 - 14 RPM
5. Turning Arm Assembly
Turning Arm Assembly with Single Point Tool Head
6. Counterweight Assembly
Counterweight Assembly
7. Chuck Assembly
ID Chuck Assembly
8. Shipping Container
Metal Container for ID Mount Machine

Hydraulic Power Units for single pointing
Horsepower
10 HP
GPM Flow / Hz
10 gpm @ 60 Hz 8.36 gpm @ 50 Hz
SpeedTo be rated for 15gpm (56.7 L/min) max continuous use, 20 gpm (75.7 L/min) max
intermittent use. Intermittent is defined as 10% of each minute
Operating Range-10°F ( –23°C) - 200°F (93°C)
Oil Temperature Range50°F (10°C) - 190°F (88°C)
Cordset/Hose Length 50 ft (15m)
Hydraulic Quick Disconnect CouplingsISO 16028

Control Functions
system start, e-stop, jog, and remote speed dial control

Operator Pendant Accessory needed functions:
-Remote Pendant
-3 Axis pendant control
-Hydraulic locking feature
-Built-in system relief valve and system pressure gauge
-OSHA compliant
-Speed control allowing the operator to set repeatable speed settings and easily make small speed
adjustments when needed.
-Soft start/stop control ensuring smooth starting and stopping on large machines, preventing damage
to the drive and feed.
-Controlled deceleration preventing over-pressurization of the hydraulic system allowing the operator
to decelerate the machine tool in a safe and controlled manner, especially when the "Emergency Stop" is
used.
-Controlled motion of the machine tool minimizing sudden speed changes preventing rapid
acceleration when a cutting on uneven surfaces
-Replaceable cordset with quick connectors at both ends of the cable.
-Magnetic back allowing for convenient positioning of the pendant and preventing pendant from
falling.
-Ergonomic pistol grip for ease of use.
*Laptop is custom built for OEM and cannot be bought from HP commercially. Must purchase through
Climax to ensure form fit function with machinery

The NAICS Code is 333517and the Small Business Size Standard is 500 Employees.

This notice is not a request for competitive quotes; however, any responsible source believing that it can
fulfill the requirement may submit a capability statement, proposal, or quotation. Responses to the pre-
solicitation notice can be submitted via the NAVWAR E-Commerce website at NAVWAR E-Commerce
Central (navy.mil) by 31 January 2025. Questions concerning this notice should be directed to William
Faulconer at William.a.faulconer.civ@us.navy.mil. All responses received by 31 January 2025 will be
considered by the Government for the purpose of determining whether to conduct a competitive
procurement. A determination by the Government not to compete the proposed purchase order based
upon responses to this notice is solely within the discretion of the Government.

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