Pre-Advertisement Notice for Hemphill Water Treatment Plant SCADA Improvement

Hemphill Water Treatment Plant
SCADA IMPROVEMENTS
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1 INTRODUCTION
The City of Atlanta Hemphill WTP (Water Treatment Plant) SCADA (Supervisory Control and Data
Acquisition) control system and its networks have outdated architectures and obsolete hardware and
software. Updates to network and control system components are required. This includes installation of
firmware and software versions required to protect against the most recent vendor security advisory
vulnerabilities identified at the time of installation. This Scope of Work (SOW) defines the efforts required
to achieve this modernization.
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2 LOCATION
The Hemphill WTP is located at the corner of Howell Mill Rd NW and 17th St NW:
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3 BACKGROUND
Per the City's SCADA Master Plan (SMP), the Department of Watershed Management (DWM) is
standardizing on the Schneider Electric AVEVA Wonderware in all water and wastewater SCADA Human
Machine Interface (HMI) systems to maximize operational and maintenance efficiency. The current
system at the Hemphill WTP is an outdated version of General Electric (GE) iFix graphics package.
Discontinued programmable logic controllers (PLCs) and operator interface terminals (OITs) exist in the
filter building, chemical building, settled solids, and finished water process areas. In addition to old
hardware and software, all ControlNet networks within the plant require replacement with Ethernet/IP.
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4 SCOPE OF WORK (SOW)
VENDOR shall provide all labor, equipment, materials, programming, testing, commissioning, and start-up
as necessary to provide the control system upgrades at the Hemphill WTP. During a pre-submittal site
survey, VENDOR shall verify the items listed in this SOW and provide all required equipment and
services, whole and complete, at no additional cost to the City of Atlanta (COA). The following equipment
and services shall be provided:
4.1 Control Panels - Programmable Logic Controllers
4.1.1 CP-12-100 Low Lift Pump Station PLC-100
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The CP-12-100 1756-L62 redundant ControlLogix PLCs shall be replaced with equivalent or better
5580 ControlLogix controllers, 1756 I/O, and communication modules. ControlNet cabling and taps
shall be removed and replaced with an Ethernet device level ring (DLR) to each Remote Input/Output
(RIO) rack. Only one of the two redundant PLCs isF still installed in the panel. Existing Ethernet
switches and rings, one for SCADA and one for PLC peer-to-peer, shall remain in place. The following
PLC, RIO, and related key components shall be replaced:
1. Rack 0 (PLC-100 Node 21/22) A
a. Qty. 1 - 1756-A7 - 7 Slot Chassis
b. Qty. 1 - 1756-PA75 120 VAC Power Supply
c. Qty. 1 - 1756-CRN2R -Redundant ControlNet Bridge
d. Qty. 1 - 1756-L62 - ControlLogix Processor, 4 MB Memory
e. Qty. 2 - 1756-EN2T - Ethernet/IP Module
f. Qty.D 1 - 1756-RM - Redundancy Module - already removed
2. Rack 1 (PLC-100 Node 21/22) - All modules missing from this rack
a. Qty. 1 - 1756-A7 - 7 Slot Chassis
b. Qty. 1 - 1756-PA75 120 VAC Power Supply - already removed
c. Qty. 1 - 1756-CN2R -Redundant ControlNet Bridge - already removed
d. Qty. 1 - 1756-L62 - ControlLogix Processor, 4 MB Memory - already removed
e. Qty. 2 - 1756-EN2T - Ethernet/IP Module - already removed
f. Qty. 1 - 1756-RM - Redundancy Module - already removed
3. Rack 2 (RIO-100 Node 3)
a. Qty. 1 - 1756-A13 - 13 Slot Chassis
b. Qty. 1 - 1756-PA75 120 VAC Power Supply
c. Qty. 1 - 1756-IF6I - 6 Point Isolated Analog Input Module
d. Qty. 1 - 1756-OF6I - 6 Point Isolated Analog Input Module
e. Qty. 4 - 1756-IA16I - 16 Point 120 VAC Isolated Digital Input Module
f. Qty. 1 - 1756-OA16 - 16 Point 120 VAC Digital Output Module
g. Qty. 1 - 1756-CNBR - Redundant ControlNet Bridge
4. Qty. 1 - 2711P-K12C4D1 PanelView Plus 1250
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4.1.2 CP-13-800 Chemical Building A
The CP-13-800 panel contains two 1756-L62 redundant ControlLogix PLCs: Floc/Sed Basins PLC-300
and Chemical PLC-800. Both PLCs shall be replaced with equivalent or better 5580 ControlLogix
controllers and 1756 I/O. I/O network redundant ControlNet cabling and taps shall be removed and
replaced with an Ethernet DLR to each local RIO rack. Existing Ethernet switches and rings, one ring
for SCADA and one for PLC peer-to-peer, shall remain in place. For PLC-300, only one of the two
redundant racks is still fully installed in the panel. The following PLC, RIO, and related key
components shall be upgraded:
1. Rack 0 (PLC-300 Node 21/22)
a. Qty. 1 - 1756-A7 - 7 Slot Chassis
b. Qty. 1 - 1756-PA75 120 VAC Power Supply
c. Qty. 1 - 1756-CN2R -Redundant ControlNet Bridge
d. Qty. 1 - 1756-L62 - ControlLogix Processor, 4T MB Memory
e. Qty. 2 - 1756-EN2T - Ethernet/IP Module
f. Qty. 1 - 1756-RM - Redundancy Module
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2. Rack 1 (PLC-300 Node 21/22)
a. Qty. 1 - 1756-A7 - 7 Slot Chassis
b. Qty. 1 - 1756-PA75 120 VAC Power Supply - already removed
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c. Qty. 1 - 1756-CN2R -Redundant ControlNet Bridge - already removed
d. Qty. 1 - 1756-L62 - ControlLogix Processor, 4 MB Memory - already removed
e. Qty. 2 - 1756-EN2T - Ethernet/IP Module - already removed
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f. Qty. 1 - 1756-RM - Redundancy Module - already removed
3. Rack 2 (RIO-300 Node 3)
a. Qty. 1 - 1756-A10 - 10 Slot Chassis
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b. Qty. 1 - 1756-PA75 120 VAC Power Supply
c. Qty. 4 - 1756-IF6I - 6 Point Isolated Analog Input Module
d. Qty. 1 - 1756-CNBR - Redundant ControlNet Bridge
4. Rack 3 (RIO-300 Node 4)
a. Qty. 1 - 1756-A17 - 17 Slot Chassis
b. Qty. 1 - 1756-PA75 120 VAC Power Supply
c. Qty. 11 - 1756-IA16I - 16 Point 120 VAC Isolated Digital Input Module
d. Qty. 5 - 1756-OA16 - 16 Point 120 VAC Digital Output Module
e. Qty. 1 - 1756-CNBR - Redundant ControlNet Bridge
5. Rack 0 (PLC-800 Node 21/22)
a. Qty. 1 - 1756-A7 - 7 Slot Chassis
b. Qty. 1 - 1756-PA75 120 VAC Power Supply
c. Qty. 1 - 1756-CN2R -Redundant ControlNet Bridge
d. Qty. 1 - 1756-L62 - ControlLogix Processor, 4 MB Memory
e. Qty. 2 - 1756-EN2T - Ethernet/IP Module
f. Qty. 1 - 1756-RM - Redundancy Module
6. Rack 1 (PLC-800 Node 21/22) - All modules missing from this rack
a. Qty. 1 - 1756-A7 - 7 Slot Chassis
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b. Qty. 1 - 1756-PA75 120 VAC Power Supply
c. Qty. 1 - 1756-CN2R -Redundant ControlNet Bridge
d. Qty. 1 - 1756-L62 - ControlLogix Processor, 4 MB Memory
e. Qty. 2 - 1756-EN2T - Ethernet/IP Module
f. Qty. 1 - 1756-RM - Redundancy Module
7. Rack 2 (RIO-800 Node 3)
a. Qty. 1 - 1756-A10 - 10 Slot Chassis
b. Qty. 1 - 1756-PA75 120 VAC Power Supply
c. Qty. 5 - 1756-IF6I - 6 Point Isolated Analog Input Module
d. Qty. 1 - 1756-OF6I - 6 Point Isolated Analog Output Module
e. Qty. 1 - 1756-CNBR - Redundant ControlNet Bridge
8. Rack 3 (RIO-800 Node 4)
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a. Qty. 1 - 1756-A17 - 17 Slot Chassis
b. Qty. 1 - 1756-PA75 120 VAC Power Supply
c. Qty. 10 - 1756-IA16I - 16 Point 120 VFAC Isolated Digital Input Module
d. Qty. 2 - 1756-OA16 - 16 Point 120 VAC Digital Output Module
e. Qty. 1 - MVI56-MCMR Prosoft Modbus RTU Comm Module (RS-422 connection to four
(4) polymer pumps and RSA-485 connection to four (4) alum pumps)
f. Qty. 1 - 1756-CNBR - Redundant ControlNet Bridge
4.1.3 RIO-XXX Chemical Building A Existing I/O
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The RIO-XXX panel Flex ControlNet adaptor and associated Flex I/O shall be replaced with Flex 5000
series modules and connected into by fiber to the DLR from PLC-300. The following RIO and related
key components shall be replaced:
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1. Rack 0 (RIO-800-1)
a. Qty. 1 - 1794-PS13 Flex Power Supply
b. Qty. 1 - 1794-ACNR15 - Flex ControlNet Adapter
c. Qty. 3 - 1794-IA16 - 16 Point 120 VAC Digital Input Module
d. Qty. 1 - 1794-OA8 - 8 Point 120 VAC Digital Output Module
e. Qty. 2 - 1794-IE8 - 8 Point Analog Input Module
f. Qty. 1 - MVI94-MCM Prosoft Modbus RTU Comm Module
g. Qty. 1 - 306FX2 N-Tron Ethernet Switch
2. MicroLogix 1100
a. Qty. 4 - 1762-OF4 - 4 Point Analog Output Module
b. Qty. 1 - Hirschmann Spider 5TX Ethernet Switch
4.1.4 CP-13-805 Chemical Building B PLC-805
The CP-13-805 1756-L62 redundant ControlLogix PLCs shall be replaced with equivalent or better
5580 ControlLogix controllers, 1756 I/O, and communication modules. ControlNet cabling, taps, and
fiber repeater modules shall be removed and replaced with a fiber DLR to each RIO rack. Existing
Ethernet switches and rings, one ring for SCADA and one for PLC peer-to-peer, shall remain in place.
Only one of the two redundant PLCs is still installed in the panel. The following PLC, RIO, and related
key components shall be replaced:
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1. Rack 0 (PLC-805 Node 21/22)
a. Qty. 1 - 1756-A7 - 7 Slot Chassis
b. Qty. 1 - 1756-PA75 120 VAC Power Supply
c. Qty. 1 - 1756-CN2R -Redundant ControlNet Bridge
d. Qty. 1 - 1756-L62 - ControlLogix Processor, 4 MB Memory
e. Qty. 2 - 1756-EN2T - Ethernet/IP Module
f. Qty. 1 - 1756-RM - Redundancy Module - already removed
2. Rack 1 (PLC-805 Node 21/22) - All modules missing from this rack
a. Qty. 1 - 1756-A7 - 7 Slot Chassis
b. Qty. 1 - 1756-PA75 120 VAC Power Supply
c. Qty. 1 - 1756-CN2R -Redundant ControlNet Bridge
d. Qty. 1 - 1756-L62 - ControlLogix Processor, 4 MB Memory
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e. Qty. 2 - 1756-EN2T - Ethernet/IP Module
f. Qty. 1 - 1756-RM - Redundancy Module
3. Rack 2 (RIO-805 Node 3) F
a. Qty. 1 - 1756-A10 - 10 Slot Chassis
b. Qty. 1 - 1756-PA75 120 VAC Power Supply
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c. Qty. 2 - 1756-IF6I - 6 Point Isolated Analog Input Module
d. Qty. 8 - 1756-IA16I - 16 Point 120 VAC Isolated Digital Input Module
e. Qty. 2 - 1756-OA16 - 16 Point 120 VAC Digital Output Module
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f. Qty. 2 - MVI56-MCMR Prosoft Modbus RTU Comm Module (RS-422 connection to two
(2) phosphoric acid pumps and two (2) fluoride pumps. RS-485 connection to four (4)
calcium hydroxide pumps)
g. Qty. 1 - 1756-CNBR - Redundant ControlNet Bridge
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4. Qty. 1 - 2711P-K12C4D1 PanelView Plus 1250
5. Qty. 4 - IE-3200 Cisco Ethernet Switch
4.1.5 CHBPLC1 Calcium Hydroxide Existing RIO
The Calcium Hydroxide CHBPLC1 RIO panel Flex ControlNet adaptor and associated Flex I/O shall
be replaced with Flex 5000 series modules and connected into a fiber DLR from PLC-805. All old
ControlNet hardware shall be removed. The following PLC and related key components shall be
replaced:
1. Rack 0 (CHBPLC1)
a. Qty. 1 - 1794-PS13 Flex Power Supply
b. Qty. 1 - 1794-ACNR15 - Flex ControlNet Adapter
c. Qty. 3 - 1794-IA16 - 16 Point 120 VAC Digital Input Module
d. Qty. 1 - 1794-OA8 - 8 Point 120 VAC Digital Output Module
e. Qty. 2 - 1794-IE8 - 8 Point Analog Input Module
4.1.6 CP-13-805-1 Sodium Hypochlorite Building RIO-805-1
CP-13-805-1 RIO panel redundant ControlNet cabling, taps, and fiber adapters shall be removed and
replaced with Ethernet to insert the RIO rack into a fiber DLR from PLC-805. The following RIO and
related key components shall be replaced:
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1. Rack 0 (RIO-13-805-1 Node 5)
a. Qty. 1 - 1756-A17 - 17 Slot Chassis
b. Qty. 1 - 1756-PA75 120 VAC Power Supply
c. Qty. 1 - 1756-CNBR - Redundant ControlNet Bridge
d. Qty. 2 - 1756-IF6I - 6 Point Isolated Analog Input Module
e. Qty. 7 - 1756-IA16I - 16 Point 120 VAC Isolated Digital Input Module
f. Qty. 2 - 1756-OA16 - 16 Point 120 VAC Digital Output Module
4.1.7 Existing Sodium Hypochlorite Building RIO
The Sodium Hypochlorite RIO panel Flex ControlNet adaptor and associated Flex I/O shall be
replaced with Flex 5000 series modules and connected into a fiber DLR from PLC-805. All old
ControlNet hardware shall be removed. The existing Prosoft Modbus Flex module shall also be
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replaced with a Prosoft EIP to Serial Gateway. The following PLC and related key components shall
be replaced:
1. Rack 0
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a. Qty. 1 - 1794-PS13 Flex Power Supply
b. Qty. 1 - 1794-ACNR15 - Flex ControlNet Adapter
c. Qty. 3 - 1794-IA16 - 16 Point 120 VAC Digital Input Module
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d. Qty. 1 - 1794-OA8 - 8 Point 120 VAC Digital Output Module
e. Qty. 2 - 1794-IE8 - 8 Point Analog Input Module
f. Qty. 1 - MVI94-MCM Prosoft Modbus RTU Comm Module (Modbus connection to ten
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(10) sodium hypochlorite pumps)
4.1.8 CP-13-470A Filter Building Control Room
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The CP-13-470A cabinet in the filter control room contains two redundant PLCs. PLC-470 for
backwash, post flash mix 1 and 2 vaults, and the Division 3 pump station; and PLC-401 for 1923
Filters 1 through 7. The 1756-L62 redundant ControlLogix PLCs in both PLCs shall be replaced with
equivalent or better 5580 ControlLogix controllers and 1756 modules. Redundant ControlNet cabling,
taps, and fiber repeater modules shall be removed and replaced with Ethernet to each RIO rack. For
the PLC-401 I/O network, a new Cisco IE3500-8P3S-A switch shall be provided in each filter RIO
cabinet and new 12 strand multimode fiber shall be provided. For the PLC-470 I/O network an
Ethernet fiber DLR shall be connected through each associated RIO rack. Existing Ethernet switches
and rings in CP-13-470A, one ring for SCADA and one for PLC peer-to-peer and PanelView OITs,
shall remain in place. The following PLC and related key components shall be upgraded or replaced if
missing:
1. Rack 0 1923 Filters 1 - 7 (PLC-401 Node 21/22)
a. Qty. 1 - 1756-A7 - 7 Slot Chassis
b. Qty. 1 - 1756-PA75 120 VAC Power Supply
c. Qty. 1 - 1756-CN2R -Redundant ControlNet Bridge
d. Qty. 1 - 1756-L62 - ControlLogix Processor, 4 MB Memory
e. Qty. 2 - 1756-EN2T - Ethernet/IP Module
f. Qty. 1 - 1756-RM - Redundancy Module
2. Rack 1 1923 Filters 1 - 7 (PLC-401 Node 21/22)
a. Qty. 1 - 1756-A7 - 7 Slot Chassis
b. Qty. 1 - 1756-PA75 120 VAC Power Supply
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c. Qty. 1 - 1756-CN2R -Redundant ControlNet Bridge
d. Qty. 1 - 1756-L62 - ControlLogix Processor, 4 MB Memory
e. Qty. 2 - 1756-EN2T - Ethernet/IP Module
f. Qty. 1 - 1756-RM - Redundancy Module
3. Rack 2 1923 Filters 1 - 7 (RIO-401 Node 3)
a. Qty. 1 - 1756-A7 - 7 Slot Chassis
b. Qty. 1 - 1756-PA75 120 VAC Power Supply
c. Qty. 1 - 1756-IF6I - 6 Point Isolated Analog Input Module
d. Qty. 1 - 1756-OF6I - 6 Point Isolated Analog Output Module
e. Qty. 1 - 1756-IA16I - 16 Point 120 VAC Isolated Digital Input Module
f. Qty. 1 - 1756-CNBR - Redundant ControlNet Bridge
4. Rack 0 Filter Backwash (PLC-470 Node 21/22)
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a. Qty. 1 - 1756-A7 - 7 Slot Chassis
b. Qty. 1 - 1756-PA75 120 VAC Power Supply
c. Qty. 1 - 1756-CN2R -Redundant ConFtrolNet Bridge
d. Qty. 1 - 1756-L62 - ControlLogix Processor, 4 MB Memory
e. Qty. 2 - 1756-ENET - Ethernet/IP Module
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f. Qty. 1 - 1756-RM - Redundancy Module
5. Rack 1 Filter Backwash (PLC-470 Node 21/22)
a. Qty. 1 - 1756-A7 - 7 Slot Chassis
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b. Qty. 1 - 1756-PA75 120 VAC Power Supply
c. Qty. 1 - 1756-CN2R -Redundant ControlNet Bridge
d. Qty. 1 - 1756-L62 - ControlLogix Processor, 4 MB Memory
e. Qty.D 2 - 1756-ENET - Ethernet/IP Module
f. Qty. 1 - 1756-RM - Redundancy Module
6. Rack 2 Filter Backwash (RIO-470 Node 3)
a. Qty. 1 - 1756-A7 - 7 Slot Chassis
b. Qty. 1 - 1756-PA75 120 VAC Power Supply
c. Qty. 2 - 1756-IF6I - 6 Point Isolated Analog Input Module
d. Qty. 1 - 1756-OF6I - 6 Point Isolated Analog Output Module
e. Qty. 1 - 1756-IA16I - 16 Point 120 VAC Isolated Digital Input Module
f. Qty. 1 - 1756-OA16 - 16 Point 120 VAC Digital Output Module
g. Qty. 1 - 1756-CNBR - Redundant ControlNet Bridge
4.1.9 CP-13-401-1 1923 Filters 1 and 2 Pipe Gallery RIO-401-1
CP-13-401-1 RIO panel redundant ControlNet cabling and taps shall be removed and replaced with
Ethernet to insert the RIO rack into a fiber switch ring from PLC-401. A new Cisco IE3500-8P3S-A
switch shall be provided for connection to the ring. The following RIO and related key components
shall be replaced:
1. Rack 3 (RIO-401-1 Node 4)
a. Qty. 1 - 1756-A17 - 17 Slot Chassis
b. Qty. 1 - 1756-PA75 120 VAC Power Supply
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